CST
has an extremely broad range of furnaces for both job shop and production carburizing,
hardening, and carbonitriding. This includes six integral quench units, two being large
48x72x36 in. furnaces capable of handling 5000 pound payloads. One of these two is set up
with hot oil for reducing quench induced distortion. And, for shaft type parts we have two
pit furnaces, the deepest capable of running 124 in. long parts.
The key to quality carburizing is
atmosphere composition and temperature control. We accomplish this with a computerized
system employing an infra-red three gas analyzer and insitu oxygen probes for each
furnace. This enables us to have a totally computerized control system for all critical
processing elements.
At CST we routinely carburize
small parts with total case depths only 0.020 to 0.025in. deep as well as large components
requiring effective case depths of 0.250in. and more.
NOTE: When specifying case depth
be sure to state whether the amount required is the effective, ie. the depth to 50 HRC, or
the total and include allowance for grind stock removal.
While the carburizing process can
be used to case harden most low carbon steels, plain carbon grades such as 1010, 1020,
A36, etc. should be avoided due to their poor response to oil quenching. For critical
components an alloy carburizing grade such as 8620 should be used. On smaller parts the
plain carbon grade 1018 will usually oil harden satisfactorily.
For small screw machine parts and
stampings where only a hard wear resistant surface is required, carbonitriding is
typically specified. This produces a file hard surface with case depths from 0.005 to
0.035in. deep.
If areas on the part are to
remain soft a stop off paint or copper plating can be applied. Make sure these areas are
clearly noted on the part print.